PPAPㅣ 자동차 생산 부품 승인 프로세스

Contents

PPAP
PPAP를 위한 제출 요구사항

PPAP

The Production Part Approval Process (PPAP) handbook is an industry standard that outlines the process to demonstrate engineering design and product specifications are met by the supplier’s manufacturing process. Through PPAP, suppliers and customers agree upon the requirements needed to obtain approval of supplier manufactured parts. Applicable to all parts and commodities, PPAP principles help reduce delays and non-conformances during part approval by providing a consistent approval process.

(국문) 생산 부품 승인 프로세스 (*고객사의 PPAP 최종 승인 후 양산 시작 가능)
(스페인어) Proceso de aprobación de piezas de producción

PPAP를 위한 제출 요구사항

0. Supplier Part Approval Retention / Submission requirement : 협력사 부품 승인 보유/제출 요구사항
1. PSW (Part Submission Warrant) : 부품 제출 보증서
2. Inspection Agreement : 검사 협정서
3-1. Inspection Standard : 검사기준서
3-2. Inspection Report : 검사 성적서
4. All Dimensional Inspection : 전치수 성적서
5. Performance / Reliability Test Plan & Result : 성능 / 신뢰성 시험 계획 및 결과
6. Status of Inspection Equipment, Checking Fixture (Jig) and Test Facility : 검사장비, 검사지그 및 시험설비 보유현황
7. Measurement System Analysis : 측정시스템 분석
8. Statistical Process Control : 초기 공정능력
9. Checking Fixture Approval
10. Q-map : 부품구성 전개도 (Part List and Explodaded View)
11. Status of Tiered Suppliers : 협력사 현황
12. Mill Sheet (can be replaced Approval of HSMS) : 재질성적서
13. Harzadous Substance Report (can be replaced Approval of HSMS) : 중금속 성적서
14. Engineering Change Document : 엔지니어링 변경문서
15. Drawing (Design Requirement) : 도면
16. Design FMEA (Severity, Occurrence, Detection Ratings) : 설계 FMEA (심각도, 발생도, 검출도 등급)
17. Process Flow Diagram : 공정흐름도
18. Process FMEA : 공정 FMEA, 잠재적 고장형태 및 영향분석
19. Control Plan : 관리계획서
20. Apperence Approval Report : 외관 한도견본
21. Customer Specific Requirement : 고객 지정 요구사항
22. Sub-Part Approval Sheet : 부품 승인원
23. PPAP Sample : 제품샘플
24. Packing Specifications : 포장사양 확인서